The brake end of an anchor windlass on a ship's foredeck at sea: the brake band round its drum, the handwheel and the anchor chain

Custom marine and offshore friction materials and brake and clutch components

FTL supports marine and offshore engineering and technical teams when a windlass, winch or drawworks brake needs a new lining, an existing brake or clutch is not performing as required, or a legacy friction part can no longer be sourced.

Windlasses, winches and drawworks hold and lower heavy loads through their brakes, and FTL makes the linings that do that work, including two DNV-GL approved grades.

A trusted, accountable supplier since 2003

High-performance friction and braking solutions, backed by decades of in-house expertise and supplied to OEM and aftermarket customers worldwide.

FTL marine and offshore manufacturing credentials

2003
Established
100+
Friction formulations
Material to component
Single chain capability
84%
Of output exported
Worldwide
Components supplied
2003Founded, Birmingham
2009ISO 9001 certified
2016Relocated production to Wales
201840+ countries supplied
2020Facility extension
2024EN9100 aerospace
2026100+ formulations

Company standards and registrations

ISO 9001ISO 14001ISO 45001 AS9100 / EN9100
JOSCAR Registered mark Cyber Essentials Certified badge
View Quality & Certifications →

These are company-level standards and registrations. They do not in themselves confirm approval of a material, component or individual marine or offshore programme.

When marine and offshore teams engage FTL

Start with the programme, performance or supply situation that has created the requirement.

A new marine or offshore machine needs a friction solution

The required function and broad operating conditions are known, but the friction material, complete component or repeatable manufacturing route for the winch, windlass, drawworks or gearbox clutch still needs to be established. FTL can support the route from early technical review through material selection or development, prototype manufacture, testing, validation support and controlled repeat production.

A brake lining or clutch facing is underperforming

The engineering team is experiencing inconsistent braking, excessive or unpredictable wear, thermal-performance concerns, or variation between manufactured components or batches. FTL can review the application, current component, friction material, running conditions and available production evidence before proposing the next engineering step.

A marine friction part is no longer available

The original lining, friction block, drawing, supplier or complete component has become obsolete while the vessel, rig or machine must remain supportable. FTL makes replacement friction blocks for marine oil separators and centrifuges through this route, which starts from the existing part, and reviews the available component and application information before proposing redevelopment, prototype, testing and revalidation work.

The current supply chain has too many handovers

Material formulation, machining, bonding, finishing and inspection are divided between separate organisations, creating unclear responsibility when quality, supply or performance questions arise. FTL can connect the relevant stages through one accountable manufacturing route.

The lining or facing needs dependable repeat supply

A grade or component must move into a controlled arrangement covering repeat manufacture as roll, sheet, discs or shapes, inspection, traceability, inventory holding, scheduled call-off, customer-specific packaging and identification, and international delivery.

Where FTL friction materials work in marine and offshore machinery

FTL's marine grades are made for these machines. The right grade for a given brake or clutch depends on the duty, the running conditions, the space available and the evidence the application must provide.

Anchor windlasses, mooring and towing winches

FTL095 is a DNV-GL approved woven lining with fine brass wire, made for anchor windlasses and hoists. FTL129 is made for towing winches and FTL137 for mooring and towing winches: both are closely woven with fine copper wire, perform well in wet and damp conditions, and run dry rather than in oil.

Rig drawworks

FTL095 brings oil resistance and DNV-GL approval to drawworks brakes on onshore and offshore rigs. FTL194, an asbestos-free fibreglass woven grade, is made for drilling and machinery on oilfield rigs where the brake runs dry.

Marine gearbox clutches

FTL127 and FTL128 are rigid moulded clutch materials for marine gearboxes, supplied as sheet and discs. FTL127 runs dry; FTL128 runs dry or oil immersed, and its discs can be gear cut for multi-plate clutches.

Oil separators and centrifuges

FTL makes replacement friction blocks for marine oil separators and centrifuges through its reverse engineering route, which starts from the existing part. FTL's range already includes grades used on centrifugal equipment, among them FTL095 and FTL133.

The lining: the part of the brake FTL makes

On a windlass, winch or drawworks band brake, the lining is the friction material that presses against the drum to slow or hold it. FTL makes the lining material and new bonded components through friction material bonding, supplied as roll, sheet, discs or shapes depending on the grade. FTL129 and FTL137 soften when warmed to between 150 and 180 °C in a bonding oven, so they shape to brake shoes and bands as they are fitted.

Brake lining: the friction material FTL makes

A winch drum and its steel brake band: the lining, in green, is the friction material FTL makes.

This page describes an engineering and manufacturing service. It is not a list of stocked parts or a claim that one grade suits every brake. For maritime work in defence, see defence friction materials.

Define the application before selecting the friction material

A material family, coefficient value or existing part number does not define a complete solution on its own. FTL begins by understanding what the component must do and the conditions under which it must operate.

01

What is the application?

Share:

  • The machine: anchor windlass, mooring winch, towing winch, drawworks, gearbox clutch, separator or centrifuge
  • The component's function
  • Whether the requirement concerns a material or a complete component
  • What has prompted the enquiry
02

Is this a new design or an existing component?

Confirm whether the project involves:

  • A new programme
  • An existing component under review
  • An obsolete component
  • A supply-continuity problem
  • A performance concern
  • A prototype moving towards production
03

What operating conditions are known?

Useful information can include:

  • Dry or oil-immersed running
  • Wet or damp conditions
  • Duty
  • Known wear or performance concerns
  • Whether DNV-GL approval is required
04

What technical information is available?

This can include:

  • Drawings
  • Partial drawings
  • An existing lining or component
  • A current data sheet or grade code
  • Specifications
  • Performance requirements
  • Inspection records
  • Test results

A complete technical pack is not required before the first conversation.

05

What must the solution demonstrate?

The programme should establish:

  • Required braking or clutch behaviour
  • Wear expectations
  • Thermal requirements
  • Dimensional requirements
  • Bonding or assembly requirements
  • Inspection requirements
  • Acceptance evidence
  • Validation responsibilities
06

How will the component be supplied?

Later programme discussions can cover:

  • Roll, sheet, discs or shapes
  • Prototype or small-batch quantities
  • Expected annual volumes
  • Repeat-production schedules
  • Inventory holding
  • Scheduled call-off
  • Packaging, labelling and identification
  • Export and delivery requirements

Expected annual volumes and detailed commercial qualification are discussed after the initial application and technical fit have been established.

Three engineering routes for a marine or offshore programme

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01

New Programme Support

For a new winch, windlass, drawworks, gearbox or other marine friction requirement that needs a defined material, component and production route. Support can include:

  • Application review
  • Material selection or formulation
  • Component engineering
  • Prototype manufacture
  • Testing and inspection
  • Validation support
  • Transfer into controlled repeat production
Explore New Programme Support →
Ø ODØ IDORIGINALDRAWING · MATERIAL · SUPPLIERNO LONGER AVAILABLEREPLACEMENTMEASURED AND REDRAWNREPEAT SUPPLY
02

Legacy & Obsolete Component Reverse Engineering

For marine machinery that must stay in service after the original lining, friction block, drawing or supplier becomes unavailable, including friction blocks for oil separators and centrifuges. Support can include:

  • Existing-component and evidence review
  • Dimensional assessment
  • Component redevelopment
  • Replacement material selection or development
  • Prototype manufacture
  • Testing and revalidation support
  • Controlled repeat supply
Explore Reverse Engineering →
THERMAL FADEINCONSISTENT BRAKINGTOLERANCE BANDFRICTION COEFFICIENT µTEMPERATUREBEFOREAFTER INVESTIGATION
03

Friction System Performance Optimisation

For an existing brake lining or clutch facing with inconsistent braking, wear, thermal or repeatability concerns. Support can include:

  • Symptom and evidence review
  • Operating-condition assessment
  • Material and component investigation
  • Prototype or comparative-component manufacture
  • Testing and inspection
  • Support for the agreed implementation route
Explore Performance Optimisation →

What FTL can deliver within a marine or offshore programme

Not every project requires every stage. FTL can support one part of the programme or connect the route from custom friction-material development, through component engineering, machining, bonding, finishing, testing and inspection, into traceable repeat and lifecycle supply.

A controlled path from marine requirement to repeat supply

The detailed route varies by project, but each stage should provide enough evidence to support the next engineering decision.

01

Establish technical fit

  • The application
  • The required function
  • New, existing or obsolete
  • Current programme stage
  • Performance or supply concern
  • Information available
Decision: does it fit FTL's capabilities?
02

Define operating and performance requirements

  • Brake or clutch type
  • Duty
  • Dry, wet or oil-immersed running
  • Form required
  • Whether DNV-GL approval is required
  • Existing performance evidence
  • Inspection and documentation needs
Decision: what must the solution demonstrate?
03

Establish the material and component route

  • Whether an established material may suit
  • Whether formulation work is required
  • Whether the component also needs development
  • Which manufacturing stages apply
  • Which information remains unknown
Decision: what route progresses into prototype planning?
04

Agree the prototype and test plan

  • What FTL will manufacture
  • Which variants will be assessed
  • Which dimensions or characteristics inspected
  • Which tests FTL will complete
  • What evidence is required
  • FTL responsibilities
  • Customer or third-party responsibilities
Decision: what must the prototype stage establish?
05

Manufacture the prototype components

  • Material-production stages
  • Machining
  • Bonding
  • Surface preparation
  • Finishing
  • Assembly
  • Inspection
Decision: suitable for the agreed test stage?
06

Test, inspect and review

  • Agreed testing and inspection completed
  • Evidence reviewed against requirements
  • Material, geometry or route refined where needed
Decision: further development, or progress?
07

Support the agreed validation route

  • Engineering, manufacturing, test, inspection and traceability evidence within scope
  • Final machine, customer or regulatory approval responsibilities agreed per project
Decision: has the route completed required approvals?
08

Transfer into controlled repeat supply

  • Repeat-production controls
  • Inspection and traceability requirements
  • Inventory holding
  • Scheduled call-off
  • Customer-specific packaging and identification
  • Export documentation
  • International delivery
Decision: what supply arrangement maintains continuity?

The evidence marine and offshore buyers need before approving a route

Can FTL match or improve the required performance?

FTL can review the current material, component, operating environment and required behaviour before proposing an established, optimised or newly developed material route. Whether performance can be matched or improved depends on:

  • Available application information
  • Defined operating conditions
  • Existing component evidence
  • Agreed test conditions
  • Acceptance criteria
  • Component construction
  • Validation responsibilities

No outcome should be guaranteed before that work has been completed.

What does the DNV-GL approval cover?

FTL095 and FTL135.2 are DNV-GL approved friction materials. The approval applies to the material itself, not to a finished brake, winch or component. DNV-GL is the former name of the classification society now called DNV.

How does FTL support consistent quality and repeatability?

The available route connects:

  • Friction-material formulation
  • Component engineering
  • Machining
  • Bonding
  • Finishing
  • Testing
  • Inspection
  • Production documentation
  • Batch and lot traceability

The exact control plan and acceptance requirements are agreed for the individual programme.

Can FTL support more than material supply?

Yes, where the programme fits FTL's confirmed capabilities. FTL can support:

  • Material development
  • Complete-component engineering
  • Prototype manufacture
  • CNC machining
  • Bonding and finishing
  • Testing and inspection
  • Repeat manufacture
  • Inventory and worldwide delivery
How quickly can FTL support the programme?

There is no standard lead time for every marine or offshore project. Timing depends on:

  • Information available
  • Material-development work
  • Component complexity
  • Prototype iterations
  • Testing and inspection
  • Customer validation
  • Production quantities
  • Supply requirements

FTL should confirm proposed stages and timing after the initial technical review.

Select the marine grade around the complete brake or clutch

Woven brake linings for windlasses, winches and drawworks, and rigid moulded materials for brakes and marine gearbox clutches. Every grade opens its technical data sheet.

FTL grades for marine and offshore use7 grades
GradeTypeFormUsed forRunning conditionSupplied asDynamic friction coStatic friction co
FTL095DNV-GL approved Woven Flexible Anchor windlasses and hoists; drawworks for onshore and offshore rigs Suitable in water; oil resistant Roll 0.50 0.60
FTL135.2DNV-GL approved Organic Rigid Industrial drum and band brakes; crane and excavator brake and clutch linings On request On request 0.40 0.45
FTL129 Woven Flexible Marine towing winches Dry; wet and damp conditions Sheet, roll, discs, shapes 0.42 0.45
FTL137 Woven On request Marine mooring and towing winches Dry; wet and damp conditions Sheet, roll 0.40 0.52
FTL127 Organic Rigid Clutches for marine gearboxes Dry; suitable in water Sheet, discs 0.32 0.34
FTL128 Organic Rigid Clutches for marine gearboxes Dry or oil immersed Sheet, discs 0.38 0.30
FTL194 Woven Rigid Drilling and machinery on oilfield rigs Dry; not oil resistant On request 0.41 0.40

NOTE   Summary values are indicative and must be read with the full data sheet and its stated test conditions. Further woven grades suitable in water, including FTL144, FTL161 and FTL219, are available on request.

The final decision

The appropriate route may involve:

  • An established material
  • Optimisation of an existing formulation
  • A newly developed material
  • A component change alongside the material
  • Further application evidence before a change is recommended

Published data is a starting point. Final material selection depends on the application and agreed validation route.

Keep the friction material connected to the finished component

A fragmented route can divide material development, machining, bonding, finishing, inspection and supply among several organisations. FTL can connect those stages through one engineering and manufacturing chain, keeping the material, component and production decisions aligned with one technical and commercial point of accountability. Actual lead-time, procurement or cost improvements depend on the current supply arrangement and agreed project scope.

Engineering capability backed by controlled manufacture

SDTS approached FTL after the original aircraft brake pad was no longer available. FTL worked with SDTS to redesign the pad, establish a suitable material route and manufacture a component aligned with the stated aeronautical technical requirements. The work supported SDTS in certifying a modification applicable to its aircraft.

“To continue flying our aircraft, we approached FTL to find replacement solutions for our brake pad problem, as the original part was no longer available on the market. The quality of our discussions, from both a technical and commercial standpoint, FTL's responsiveness in redesigning the pad with a material that meets aeronautical technical requirements, and their ability to adapt to our aeronautical environment allowed us to certify a modification applicable to our aircraft. The quality of the manufactured product is remarkable. Thanks to FTL, we can continue to fly, land, and brake safely.”

Olivier Moulin SDTS

Customer proof

Collins Aerospace Jaguar Land Rover Alfa Laval Desch Videndum Kongsberg Automotive

Marine and offshore supply

FTL's marine range covers brake linings for windlasses, winches and drawworks and clutch materials for marine gearboxes, including two DNV-GL approved grades, FTL095 and FTL135.2. FTL also makes replacement friction blocks for marine oil separators and centrifuges through its reverse engineering route.

  • Friction-material and complete-component capability
  • In-house machining, bonding, finishing and inspection
  • ISO 9001, ISO 14001 and ISO 45001
  • Manufactured components supplied worldwide
  • Part of n Industries Group since February 2025
Discuss a Marine Programme →

Is FTL the right manufacturing route for your marine application?

FTL is a strong fit when:

Your team has an engineering brief rather than a stock-parts request

A winch, windlass, drawworks or gearbox clutch needs a lining or facing to specification

A brake lining or clutch facing shows braking, wear or thermal concerns

An original lining, friction block, drawing or supplier has become obsolete

The application calls for a DNV-GL approved material

Prototype work may need to progress into repeat manufacture

Testing, inspection and traceability matter

You want fewer suppliers across the connected manufacturing chain

The programme requires scheduled or worldwide supply

A different route may be more appropriate when:

You need a stocked part immediately

You are purchasing solely by a standard part number

You need a used brake band relined or refurbished

You need an online catalogue rather than engineering support

Price is the only selection criterion

No technical or manufacturing review is required

Frequently asked questions about marine and offshore friction materials

Where can I source replacement friction blocks for a marine oil separator or centrifuge?
FTL makes replacement friction blocks for marine oil separators and centrifuges in North Wales, through its reverse engineering route, which starts from the existing part. FTL's range already includes grades used on centrifugal equipment, among them FTL095 and FTL133. FTL confirms technical fit after reviewing the application.
Which brake lining is approved by DNV for marine winch and windlass brakes?
FTL095, a DNV-GL approved non-asbestos woven brake lining that FTL makes in North Wales for anchor windlasses, hoists and rig drawworks. FTL's second DNV-GL approved material is FTL135.2, a rigid moulded grade. DNV-GL is the former name of the classification society now called DNV. FTL confirms technical fit after reviewing the application.
Who supplies brake lining for drawworks brakes on offshore drilling rigs?
FTL makes two grades for drawworks brakes. FTL095 is a DNV-GL approved, oil resistant woven brake lining for drawworks on onshore and offshore rigs. FTL194 is an asbestos-free fibreglass material for drilling and machinery on oilfield rigs, where the brake runs dry. FTL confirms technical fit after reviewing the application.
Does FTL supply marine brake lining in rolls?
Yes. FTL095 is supplied in roll, FTL129 as sheet, roll, discs and shapes, and FTL137 as sheet and roll. Other sizes and special shapes are available on application.
Does FTL reline winch or windlass brake bands?
No. FTL is not a relining or refurbishment service for used components. FTL makes the lining material and new bonded components, so when a winch or windlass brake lining needs renewing, FTL supplies the friction material to the specification.
Which FTL marine grades suit wet or oil-immersed running?
FTL095 and FTL127 are suitable in water, and FTL129 and FTL137 perform well in wet and damp conditions. For oil, FTL095 is oil resistant and FTL128 runs either dry or oil immersed. FTL127, FTL129, FTL137 and FTL194 run dry and are not for oil-immersed use. Temperature limits are on each grade's full data sheet.
Are FTL's marine friction materials asbestos-free?
FTL095, FTL127 and FTL128 are non-asbestos materials, FTL135.2 contains non-asbestos mineral fibres, and FTL194 is asbestos free. For any other grade, ask FTL.
What is the purpose of brake lining?
A brake lining is the friction material that presses against a drum or disc to slow or hold it. It turns motion into heat and wears in the process, so it must grip consistently and resist heat and wear. FTL makes woven and moulded brake linings in North Wales for industrial and marine brakes.
What are the different types of materials used in brake lining?
FTL makes woven, organic, sintered, Kevlar and composite friction materials. Its marine grades are woven (FTL095, FTL129, FTL137, FTL194) and rigid moulded (FTL127, FTL128, FTL135.2).
Does FTL stock marine friction parts by part number?
No. FTL is structured around custom engineering and manufacturing requirements and does not operate as an online parts retailer. A part number or grade code can provide useful background, but FTL will still need to understand the application and technical requirement.
Can FTL support customers outside the UK?
Yes. FTL manufactures in North Wales and supplies components worldwide. 84% of output is exported.

Ask an FTL engineer about marine brake linings

A part number, a machine, or the problem in your own words.

Or call +44 (0)1286 875 197
sales@frictiontechnology.co.uk

Average response time: 18 minutes from enquiry

Bring us the application, drawing or performance problem.

Tell FTL what the component needs to do, what has prompted the enquiry and what information your team currently has.

A short initial brief is enough. The relevant technical, engineering and commercial team members can then review the application, material route, component requirements and most appropriate next step.

Optional drawing or specification upload available. No long technical questionnaire, standard price or guaranteed programme timescale is required before the first conversation.